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IoT Solution

Compressed Air Consumption Measurement Using IO-Link Technology

Flow meters connected directly via IO-Link to the ITS Edge Cabinet enable continuous monitoring of compressed-air flow and automatic aggregation of consumption in 15-minute, hourly and daily intervals. The example configuration includes 8 measurement points and can easily be expanded with additional ones.

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Wycena indywidualna
with VAT without VAT
Price $2,557.48
incl. 23% VAT

Shipping costs are not included in the price.

Unavailable

Opis

Produkty powiązane

Why this solution

Four reasons to choose it

01

Direct IO-Link connection

Flow meters are connected directly to the cabinet — without intermediate wireless transmission and the associated risk of data loss.

02

8 points in one cabinet

A single ITS Edge Cabinet instance in the I/O Link option supports up to eight flow meters simultaneously.

03

Raw and aggregated data

Continuous live flow monitoring plus totalized consumption over 15-minute, 1-hour and daily intervals.

04

Rapid loss detection

Comparing consumption across lines or points makes it easier to identify compressed-air leaks.

Solution components

What is included in the solution

  • IO-Link compressed-air flow meters — 8 pcs.
    Installed directly in the compressed-air system and hardwired via IO-Link to the ITS Edge Cabinet.
  • ITS Edge Cabinet — I/O Link option
    Prefabricated cabinet with a complete ITS platform instance and an IO-Link communication module supporting 8 inputs. It receives data directly from the flow meters and provides a local dashboard.

The configuration shown includes 8 measurement points — this is an example quantity and scale. The installation can be expanded with additional flow meters. For more measurement points, additional ITS Edge Cabinets in the same option are used without changing the solution architecture.

Full information about the capabilities of the ITS platform — including other supported protocols and data sources — is available at its.iots.eu.
Operating principle

How it works

COMPRESSED-AIR SYSTEM 8 measurement points Point 1 Point 2 Point 3 Point 4 Point 5 Point 6 Point 7 Point 8 IO-Link ×8 ITS Edge Cabinet I/O Link option Dashboard live 15 min / 1h / day

Eight flow meters installed in the compressed-air system measure flow continuously and send data directly over a wired IO-Link, to the ITS Edge Cabinet in the I/O Link option. The cabinet contains a complete, self-contained ITS platform instance — data is processed immediately and available locally.

The dashboard shows the current flow from each measurement point live while automatically aggregating consumption over 15-minute, hourly and daily intervals — with no need for manual calculations or data exports.

More than a dashboard: data collected by ITS does not have to remain only in Grafana. The platform can integrate with other systems — SCADA, MES, external databases or MS Excel — and can also provide direct data access to PLCs or HMI panels.
Data preview

Flow and consumption in one dashboard

Current flow, time-based aggregations and the status of all eight points are available in one view.

Dashboard preview
its-edge.local/grafana/sprezone-powietrze
Compressed air — live view Grafana · ITS module
LIVE
Total flow
842 Nl/min
Consumption — 15 min
12.6 Nm³
Consumption — today
1 210 Nm³
Points online
8 / 8
Flow — Point 3
Raw 15 min 1 hr Day
Measurement points
Point Flow Status
Point 1 98 Nl/min online
Point 2 112 Nl/min online
Point 3 94 Nl/min online
Point 4 121 Nl/min online
Point 5 87 Nl/min online
Point 6 103 Nl/min online
Point 7 115 Nl/min online
Point 8 112 Nl/min online

Example Grafana dashboard view — live flow with the option to switch to 15 min / 1h / day aggregations and the status of all 8 measurement points.

Applications

Where it works best

Production halls

Monitoring compressed-air consumption on individual production lines.

Automotive industry

Monitoring air consumption in pneumatic tools and assembly stations.

Food industry

Monitoring pneumatic systems in packaging and production processes.

Workshops and service centers

Monitoring air consumption at tool stations.

Large compressed-air networks

Comparing consumption across buildings, lines or distribution network sections.

Energy audits

Input data for loss analysis and compressed-air cost optimization.

Key differentiators

See where your air is really going

Traditional approach
  • One central meter for the entire system
  • No information about which line consumes the most
  • Leaks detected by chance or during inspections
  • Manual compilation of consumption data in spreadsheets
  • No consumption comparison between periods
This solution
  • 8 independent measurement points simultaneously
  • Clear comparison of consumption across lines
  • Unusual consumption increases visible immediately
  • Automatic aggregation: 15 min / 1h / day
  • Data ready for trend analysis and audits

Need to monitor a compressed-air system?

Let's discuss the number of lines and measurement points at your facility.

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MODEL 3D

Compressed Air Consumption Measurement Using IO-Link Technology

Ładowanie modelu 3D
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